Simulation tools draw back the curtain to unveil this interplay in detail.Ĭasting simulations begin with the part design, alloy, and mold material. Metalcasting is a simultaneous interaction between the alloy, mold and process parameters that’s hidden from view within the mold. ![]() The simulation process for casting optimization ![]() It’s far less expensive and much quicker than fixing a mold after its cut in steel. We don’t like conjecture, so engineers perform the entire simulation process before making every mold. Now, many foundries can access simulation software, but a lot of them still don’t take advantage of the technology consistently. People have been casting metal for over 5,000 years, and we’ve known since the mid-1800s how to calculate the physics - heat conduction, fluid dynamics and diffusion - but powerful computers weren’t readily available to crunch the numbers until the 1990s. ![]() It also removes guesswork from the process, offering confidence and peace of mind. Simulation software drastically reduces the time and expense of developing new casting products or reimagining failed projects. ![]() The technology also provides a common communication platform between the designers, foundry and clients so everyone can work together to solve problems and set reasonable projections.
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